Solar Powered DC Node Review: 10W vs 20W Panel Performance & Battery Testing

This review details a comprehensive experiment in powering a notebook computer using a solar-powered DC node. The project involved testing various configurations, starting with a 10-watt solar panel and a single 7.4V 2600mAh lithium-ion battery. Early results were disappointing, revealing insufficient power generation and compatibility issues, highlighting the critical importance of proper component selection and system design. Subsequent iterations focused on increasing power generation and battery capacity through the implementation of a 20-watt solar panel and a parallel battery connection. Despite improvements, challenges with voltage regulation and unexpected battery switching persisted.Through iterative testing and modifications, including the addition of a solar converter to stabilize voltage, a functional system was achieved. The final configuration comprised a 20-watt solar panel, a solar converter, a 12V 5Ah battery, and a 12-hour battery node. This review analyzes the performance of each configuration, highlighting both successes and failures, and provides valuable insights into the considerations necessary for successfully implementing a solar-powered DC node for powering a notebook, including cost analysis and the impact of environmental factors on system efficiency.

Pros And Cons

20-watt solar panel + solar converter + 12V 5A battery + 12-hour battery node
  • Provides consistent 12-watt output regardless of the panel's input voltage.
  • Successful in providing power to the notebook.
  • 45-minute short circuit in the morning.
  • High total cost (approximately 2900).
20-watt solar panel + 5200 mAh battery (dual 2600 mAh batteries)
  • Charges quickly when sufficient sunlight is available.
  • Provides sufficient power when combined with a dual-battery setup.
  • Battery backup system may not function correctly if the battery voltage is not properly managed.
  • Requires additional work to connect the dual batteries (wire cutting and connection).

Read more: OUKITEL P2001 PLUS Review: Best Budget Portable Power Station?

Initial 10W Panel Test: Shortcomings Revealed

The initial test using a 10-watt solar panel yielded disappointing results. The system, designed to run for 12 hours with battery backup, failed significantly short of that goal. The backup battery, expected to arrive at 11:00 AM and provide 11 hours of power, was depleted by 11:30 AM, rendering the device completely unusable.

Initial test setup with a 10-watt solar panel connected to a DC node.
Initial test setup with a 10-watt solar panel connected to a DC node.

This failure highlighted several critical problems. The low-wattage panel proved insufficient for charging the battery effectively, leading to premature discharge. This underscores the importance of adequately sizing solar panels to meet the power demands of the system.

Information display showing the projected runtime and battery arrival time.
Information display showing the projected runtime and battery arrival time.

The inadequate charging, in turn, resulted in the device failing to start even when fully charged (according to the battery indicator), highlighting a design flaw or compatibility issue between the panel and the battery.

Display indicating battery depletion before the expected time.
Display indicating battery depletion before the expected time.

Upgrading to a 20W Panel: Improved Charging, New Challenges

To address the shortcomings of the 10-watt panel, a 20-watt panel was installed in the same location. This resulted in significantly improved charging performance; the battery reached full capacity much faster.

Installation of the 20-watt solar panel.
Installation of the 20-watt solar panel.

However, even with the more powerful panel, challenges persisted. The device unexpectedly switched to battery power at 6:00 AM, even with sufficient sunlight. Subsequent investigation revealed the device did not automatically resume solar charging at 6:04 AM as expected, causing the notebook to stop working.

Screenshot showing the time the device switched to battery power despite sufficient sunlight.
Screenshot showing the time the device switched to battery power despite sufficient sunlight.

The voltage issue (19V instead of 20V) is also noteworthy, suggesting a possible mismatch between panel output and device input requirements. This may have further compromised charging efficiency and overall performance.

Text overlay discussing the observed voltage discrepancy.
Text overlay discussing the observed voltage discrepancy.

Battery Configuration and Parallel Connections

The original system utilized a single 7.4V 2600mAh lithium-ion battery. To increase capacity, a parallel connection was established using two identical batteries, effectively doubling the storage capacity to 5200mAh.

Close-up of the 7.4V battery specifications.
Close-up of the 7.4V battery specifications.

This parallel connection, while increasing capacity, resulted in an output voltage remaining constant at 7.4V regardless of the input voltage. This is a crucial point; the parallel arrangement significantly increased total mAh but didn’t alter the voltage output.

Demonstration of the parallel battery connection.
Demonstration of the parallel battery connection.

The physical implementation of the parallel connection required modification, as the original design did not accommodate dual batteries. This involved additional steps and potential risks of improper wiring.

The modified setup with two batteries in parallel.
The modified setup with two batteries in parallel.

Solar Panel Output and Power Generation

A detailed analysis of the 20-watt solar panel's output revealed a maximum power generation of 18 volts at 1.1 amps. This equates to a maximum power of 19.8 watts under ideal conditions. This suggests that there's room for optimization in harnessing the panel’s full potential.

Data readings showing the maximum power output of the 20-watt panel.
Data readings showing the maximum power output of the 20-watt panel.

During peak solar hours (approximately 5 hours), the panel generated approximately 100 watt-hours per day. Considering a 15% loss due to factors like dust accumulation, the net usable power drops to 85 watt-hours daily. This calculation highlights the importance of regular panel cleaning and optimal panel placement.

Text overlay showing the power generation calculation.
Text overlay showing the power generation calculation.

Even with full charge, the system exhibited a constant 7-watt draw, which is the minimum power consumption for the device's operation.

Screenshot showing power consumption at full charge.
Screenshot showing power consumption at full charge.

Adding a Solar Converter: Stabilizing Voltage Output

In response to the inconsistent voltage output from the 20-watt panel, a solar converter was incorporated into the system. This device regulates the input voltage to a consistent 12V DC, regardless of variations in solar panel output.

Text overlay discussing the addition of a solar converter.
Text overlay discussing the addition of a solar converter.

The addition of the solar converter solved the voltage inconsistency issue, providing a stable power source for the DC node. The resulting improvement is quite significant because it resolves the fluctuations that could negatively impact the system.

Diagram showing the modified system with a solar converter.
Diagram showing the modified system with a solar converter.

Despite improved stability, a 45-minute short circuit in the morning was observed. The cause was attributed to the notebook's backup battery constantly switching on and off.

Explanation of the 45-minute short circuit.
Explanation of the 45-minute short circuit.

Final System Configuration and Cost Analysis

The final system configuration consisted of a 20-watt solar panel, a solar converter, a 12V 5Ah battery, and a 12-hour battery node. This setup proved effective in supplying power to the notebook.

The final system configuration with 12V battery.
The final system configuration with 12V battery.

The total cost of the system was approximately 2900 (currency unspecified), including the solar panel (1500), converter (750), and battery (650). Additional expenses for wiring and installation were not explicitly stated. This cost does not include potential future battery upgrades.

Cost breakdown of the solar power system components.
Cost breakdown of the solar power system components.

The system's overall success hinges upon several factors; consistent sunlight, regular panel cleaning, and appropriate panel placement. Even with a successful configuration, issues with panel placement, angle, and potential shading from neighboring structures need careful consideration.

Discussion about the impact of dust and panel angle.
Discussion about the impact of dust and panel angle.

Conclusion: Practicality and Considerations

The project demonstrated that powering a notebook with a solar-powered DC node is achievable, but not without its challenges. While the 20-watt panel and battery upgrades significantly improved performance, external factors such as shading, dust, and optimal panel placement remain crucial for sustained operation.

Summary of the final system configuration.
Summary of the final system configuration.

The inclusion of a solar converter proved vital in stabilizing voltage output and ensuring consistent power supply. However, the overall cost of the system (approximately 2900) needs to be weighed against the benefits. The addition of larger batteries would also increase the overall cost.

Discussion about challenges related to panel placement and shading.
Discussion about challenges related to panel placement and shading.

The video highlights the importance of considering all these aspects - panel type, battery selection, environmental factors, and overall cost-effectiveness when implementing a similar solar power solution.

Final thoughts and recommendations.
Final thoughts and recommendations.